Automation was at the heart of our challenge—a new chemical plant required a seamless transformation. We set out to achieve continuous process output, combining the control of a staggering 1000 IO points governing flow, temperature, and pressure, as well as the precise management of heater and pump speeds. The complexity of this endeavor was further underscored by the employment of over 90 parallel software PID (Proportional-Integral-Derivative) controllers, each playing a crucial role in the orchestration of this intricate symphony.
In the pursuit of automating this cutting-edge chemical plant, our mission was clear: achieve uninterrupted process output. This was made possible through the meticulous integration of a substantial 1000 IO points, overseeing the dynamics of flow, temperature, pressure, while also finely tuning the heater and pump speeds. The heart of this intricate operation lies in the implementation of over 90 parallel software PID controllers. These controllers work in perfect unison, continuously monitoring and adjusting various parameters, ensuring the chemical processes unfold with precision and efficiency. This comprehensive and sophisticated system is not just an achievement; it’s a testament to modern industrial automation excellence.
Solution Architecture · PLC Programming · Test Automation · LabVIEW